Inside the Modular Home Building Process
Introduction to Modular Home Construction at Stratford
Welcome to a unique behind-the-scenes tour of Stratford Building Corporation’s manufacturing facility, where precision and innovation meet to create stunning modular homes. This guided journey reveals the meticulous process of building a modular home from the ground up and highlights the unique characteristics that set Stratford apart in the modular home industry.
The Start of the Journey: Material Cutting and Management
The modular home manufacturing process at Stratford begins with cutting of materials. By purchasing materials in bulk, Stratford not only keeps costs down but ensures a consistent supply for uninterrupted construction. This initial step sets the tone for a process characterized by efficiency and accuracy.
Framing: The Foundation of Quality
Construction continues with the framing of the floor system on specially designed jigs. This method ensures each floor is square and straight, providing a solid foundation for the entire structure. Options for floor joists include standard framing lumber, I-joists, or open web floor trusses, tailored to meet specific engineering requirements or homeowner preferences.
Assembly Line: From Floors to Completion
As the floor system takes shape, another team concurrently builds the walls on flat tables. These walls are then positioned on the completed floor system. This station-by-station approach not only speeds up the process but also enhances quality control as the module progresses through the production line.
Integrating Essential Systems: Electrical, HVAC, and Plumbing
Once the structure is upright, the focus shifts to the integration of essential systems such as electrical, HVAC, and plumbing. Performing this work indoors within the climate-controlled environment of the factory shields the process from weather delays and enhances overall efficiency.
Insulation and Drywall: Sealing in Comfort
Following the rough-ins, the modules are insulated, enhancing the energy efficiency of the homes. The drywall is then installed, benefiting from the controlled conditions which are crucial for the drying process. This stage is critical for ensuring high quality drywall finish and superior energy efficiency.
Exterior and Interior Finishes: The Touch of Craftsmanship
The final stages of construction at the factory involve meticulous exterior and interior work. Each module is leveled before installing doors and windows to ensure perfect alignment. Interior finishes such as cabinetry, countertops, and millwork highlight Stratford's commitment to craftsmanship and quality.
Quality Control: Ensuring Excellence at Every Stage
Stratford’s commitment to quality is evident in its rigorous in-house quality control process, which is applied throughout production and backed by state inspectors. This ensures that every home not only meets but exceeds industry standards.
Ready for Delivery: The Journey from Factory to Foundation
Once construction is complete, each module is carefully wrapped in weather-protective covering and staged for delivery. The homes are then transported to the site, where they are assembled by an authorized Stratford builder, ready to become someone’s dream home.
Stratford Building Corporation—Where Dreams are Built
We hope this tour has given you insight into the meticulous care and advanced technology behind each modular home built by Stratford. From meticulous material management to skilled craftsmanship, every step in Stratford's manufacturing process is designed to deliver superior quality homes that last.
If you are considering a modular home or want to learn more about the process, Stratford Building Corporation is ready to assist you. Contact us today, and let us help you build your dream home.